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Automatic bending robot for the production of shapes with positive bends (“L”, “C” and double “C”), up to Ø 40 mm (#11). Device for the production of "bottlenecks“. - Automatic system for bars feeding and discharging. -
Automatic rebar bending station for bars up to Ø 40 mm. It works automatically and bends any kind of shapes, positive and negative bends included. - Automatic system for bars feeding and discharging - 2 adjustable bending speeds -
Multi-rotor straightening center using coils up to Ø 20mm for the production of straight bars. - 4 wheel drive pulling unit driven by servomotors for high speed production; - Maximum pulling speed 140 m/minute; - The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds; - Servomotor driven cutting unit guarantees high speed and high cutting accuracy; - Twin Version (Optional) with double cutter, double channel, double pulling unit: it allows the processing of two bars simultaneously, doubling the productivity of the machine. It can be equipped with: - Bundle aligning device on the ground with vibrators (Optional); - Indexing carriage for the automatic collection and sorting of the bars produced (Optional); - Storage rack pneumatically operated (Optional). -
Reta 20 is an automatic straightening machine apt to process both hot and cold-drawn steel in coils. They can produce cut-to-size bars from wires of ø 20 mm or double ø 16 mm. It is driven by digital electric servomotors. -
Reta 16 UHS is an automatic straightening machine apt to process both hot and cold-drawn steel in coils. They can produce cut-to-size bars from wires of ø 16 mm or double ø 13 mm. It is equipped withSapiens Technology which makes the straightening system completely automatic. It is driven by digital electric servomotors. Also available HIGH SPEED version machine. -
Reta 13 is an automatic straightening machine apt to process both hot and cold-drawn steel in coils. They can produce cut-to-size bars from wires of ø 13 mm or double ø 10 mm. It is driven by digital electric servomotors. -
Electro-mechanical automatic cutting bench with 3 transfer roller conveyors. Besides being flexible and fast, its electromechanical technology ensures: - high accuracy; - minimum noise production; - reduced power and air consumption; - reduced maintenance. -
Thanks to its innovating system, Mega Genius takes, counts and moves the bars for shear-line feeding in a completely automatic way. With Mega Genius you save money and enhance productivity due to its flexibility. Advantages:- ‘Mega Genius’ is extremely fast so it can feed more bars compared with manual feeding. The result is higher productivity per hour for any kind of shear line.
- No need of hard and dangerous bar handling so no need of people for such operation resulting in great money saving.
- The elimination of manual bar feeding enhances security at job site.
- “Mega Genius” special structure makes it possible to feed shear-lines with higher a number of bars of different diameter and length resulting in:
- drastic reduction in machine set-up;
- plant overall dimensions determined by clients’ room available;
- higher flexibility of the plant.
- The possibility to optimize cutting procedures means reducing scraps.
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Integrated plant to cut, optimize and stock the bars, based on a shear CHV 160, mounted on a fixed frame, with blade of 160 mm (6''), VBM1 measuring and cutting track with mobile ledge, with one-side unloading. -
Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 300, mounted on a mobile frame, with blade of 300 mm (12''), VMT measuring and cutting track to cut the bars to size and unload them on the right or left. In the VMT SUPERFAST version, the roller conveyors and the unloading systems are divided into two parts individually operated. This ensures a much faster working cycle. -
Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 500, mounted on a mobile frame, with blade of 500 mm (20''), VMT measuring and cutting track to cut the bars to size and unload them on the right or left. In the VMT SUPERFAST version, the roller conveyors and the unloading systems are divided into two parts individually operated. This ensures a much faster working cycle -
Electro-mechanical automatic cutting bench equipped with 2 side folding pockets. Mobi-Pocket allows the unloading and lateral discharge of bars greatly reducing the clutter. Besides being flexible and fast, its electromechanical technology ensures: - high accuracy; - minimum noise production; - reduced power and air consumption; - reduced maintenance. -
Electro-mechanical automatic cutting bench with 5 transfer roller tracks and a second additional rebar conveyor. Thanks to the second transfer track, parallel to the cutting unit, cut-bars can be placed along the whole length of the roller track optimizing the use. This means that the same roller track can be used to store different orders. Basically, it is as if you had a much greater number of roller tracks allowing a better cutting optimization thus reducing the quantity of scraps. The cutting bench "OPTIBAT 5" represents the ideal solution for those working large numbers of small-sized orders and it is especially designed for civil housing. Besides being flexible and fast, its electromechanical technology ensures: - high accuracy; - minimum noise production; - reduced power and air consumption; - reduced maintenance. -
Integrated plant to cut and store pre-cut bars made of fast automatic straighteners with rollers (such as RETA) and coil processing up to Ø 20 mm. Pulling speed up to 300 m/min. The plant is fully customizable and modular thanks to a wide range of available accessories. - Fast Coil change: patented system of automatic horizontal wire change (Optional) - Straighteners (horizontal-vertical) with electronic and independent setting for double wire feeding - Cutting with Brushless motors with adjustable wire guide, fixed and mobile cutting blades - Rollers for the extraction of the last part of the coil - Tele-assistance -
Bi-directional stirrup bender and bar shaping machine from bar, allows to produce stirrups, shaped wires and cut-to-size bars using bars up to Ø 22 mm (#7). Driven by electric servomotors. - Max. pulling speed: 120 m/min (400 ft/min) - Semi-automatic cycle for shaped wires with bends on both ends - Virtual mandrel - Web Teleassistance - Automatic loader Genius (Optional) 3D version for the production of tri-dimensional pieces. -
Bi-directional automatic stirrup bender, allows to to produce stirrups and shaped wires both from bars (up to Ø 22 mm - #7) and from coils (up to Ø 16 mm - #5). The lower bending unit performs downward bends. Driven by electric servomotors. - Max. pulling speed: 100 m/min (330 ft/min) - External and internal straightening unit - Semi-automatic cycle for shaped wires with bends on both ends - Bar-holding clamp for downward bends - Virtual mandrel for the upper processing unit - Web Teleassistance -
Bi-directional automatic bar shaping machine from bar, with 2 bending heads, allows to produce shaped wires and cut-to-size bars using wires up to Ø 28 mm (#8). Driven by digital electric servomotors. - Max. pulling speed: 180 m/min (600 ft/min) - 2 bending units (upper and lower) - Clamp for extraction of the end part of the bar - Virtual mandrel - Web Teleassistance - Automatic loader Genius (Optional) Bar Wiser 28 Pack 0: Storage rack pneumatically operated. Bar Wiser 28 Pack 1: Motorized carriage, allows automatic classification of the bars and shaped wires. Bar Wiser 28 Pack 2: Chain collecting and unloading carriage, characterised by chain feeders and storage racks. -
Stirrup bender and bar shaping machine from coil with 2 bending heads for the production of stirrups and shaped wires with bends at both ends using wires up to Ø 16 mm (#5). Driven by electric servomotors. Also available HS version machine. - Max. pulling speed: 140 m/min (460 ft/min) - HS Version: 200 m/min (660 ft/min) - Straighteners (horizontal-vertical) with electronic and independent setting for the 2 wires with Joystick - Anti-Twist electronic device (Optional) - Patented feed unit that allows independent advancement for single o double wire (Optional) - 2 bending unit (upper and lower) - 4 pulling drive wheels - Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades - Web Teleassistance 3D version for the production of tri-dimensional pieces. The 'bridge' version (Eura 16 Bridge) is suitable for accepting an optional mobile carriage which allows collecting and classifying the manufactured stirrups and rebars. -
Stirrup bender and bar shaping machine from coil with 2 bending heads for the production of stirrups and shaped wires with bends at both ends using wires up to Ø 20 mm (#6). Driven by electric servomotors. - Max. pulling speed: 140 m/min (460 ft/min) - Straighteners (horizontal-vertical) with electronic and independent setting for the 2 wires with Joystick - Anti-Twist electronic device (Optional) - Patented feed unit that allows independent advancement for single o double wire (Optional) - 2 bending unit (upper and lower) - Pulling with 4 motors and 4 pulling drive wheels - Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades - Web Teleassistance - Pre-straightening Feeding Unit (Optional) - Automatic motorized wire change (Optional) 3D version for the production of tri-dimensional pieces. The 'bridge' version (Eura 20 Bridge) is suitable for accepting an optional mobile carriage which allows collecting and classifying the manufactured stirrups and rebars. -
Multi-rotor straightening and shaping center using coils up to Ø 20mm for the production of straight bars, large stirrups and shapes with bends on both ends. - 4 wheel drive pulling unit driven by servomotors for high speed production; - Maximum pulling speed 140 m/minute; - The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds; - Servomotor driven cutting unit guarantees high speed and high cutting accuracy; - 2 bidirectional bending units work “off-line” so the bars are bent in “masked time”; - Automatic bending tooling changeover for higher productivity; - Indexing carriage for the automatic collection and sorting of the bars produced. -
It allows to produce a large quantity of stirrups with precision and speed. ∅ Max. ∅ 20 (rpm=9) – ∅Max. 650 N/mm2 20 – 1 rebar 14 – 2 rebars 12 – 3 rebars (rpm=18) – ∅Max. 650 N/mm2 16 – 1 rebar 14 – 2 rebars 12 – 3 rebars Mot. Kw 1,5 Dimensions cm 76 x 81 x 86 h Weight Kg 223 -
This machine can produce a large quantity of stirrups with extreme precision thanks to the standard dedicated stirrup equipment.GENERAL FEATURES RPM per 1' 9 - 18 Power Kw 0,75 Weight Kg 230 Dimensions (LxLxH) 70x80x86 BENDING CAPACITY AT 9 RPM PER 1' Bar No.bars No.bars No.bars No.bars No.bars 1 2 3 4 5 Res.650N/mm² Ø max 18 Ø max 16 Ø max 14 Ø max 12 Ø max 10 Res.850N/mm² Ø max 16 Ø max 14 Ø max 12 Ø max 10 Ø max 10 BENDING CAPACITY AT 18 RPM PER 1' Bar No.bars No.bars No.bars No.bars No.bars 1 2 3 4 5 Res.650N/mm² Ø max 14 Ø max 12 Ø max 10 Ø max 10 Ø max 8 Res.850N/mm² Ø max 12 Ø max 10 Ø max 8 Ø max 8 Ø max 6 -
Single direction automatic stirrup bender from bar. It can produce stirrups and cut-to-size bars from bars of ø 13 mm (#4) or double ø 10 mm (#3). Driven by electric servo motors. Possibility to produce upwards bends up to 90°. Smart 13 Bar automatic stirrup benders are equipped with a device for the production of "bottlenecks". -
APPS - Advanced Picking Packing System. Automatic Robot able to pick straight bars, stirrups of variable shape and size directly from the stirrup bender and to pack them in predefined zones in a circumscribed working area. APPS allows to save labor and Improve safety. -
Bi-directional automatic stirrup bender from bar, allows to produce stirrups and cut-to-size bars using wires up to Ø 22 mm (#7). Driven by electric servomotors. Bar Wiser 22N stirrup benders are equipped with: - Max. pulling speed: 120 m/min - Virtual mandrel - Web Teleassistance - Automatic loader Genius (Optional) 3D version for the production of tri-dimensional pieces. -
Αυτόματος τσερκαδόρος διπλής κατεύθυνσης από ράβδους σιδήρου και κουλούρας σιδήρου για την παραγωγή συνδετήρων και ράβδων κοπής. – Διάμετρος ράβδων σιδήρου:- 1 Ø 8 ÷ 22 mm
- 2 Ø 8 ÷ 16 mm
- 1 Ø 8 ÷ 16 mm
- 2 Ø 6 ÷ 13 mm
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Bi-directional automatic stirrup bender from coil with disk bending system for the production of stirrups and cut-to-size bars using wires up to Ø 14 mm (#4). Driven by electric servomotors. - Max. pulling speed: 200 m/min (660 ft/min); - Straighteners (horizontals-verticals) with electronic adjustment and independent position for the 2 wires with Joystick; - Anti-Twist device (Optional); - Cutting with Brushless motors; - Web Teleassistance. -
Bi-directional automatic stirrup bender from coil for the production of stirrups and cut-to-size bars using wires up to Ø 16 mm (#5). Driven by digital electric servomotors. Also available HS version machine. Coil 16 automatic stirrup benders are equipped with: - Max. pulling speed: 140 m/min - HS Version: 200 m/min - Anti-Twist device (Optional) - 4 pulling drive wheels - Cutting with Brushless motors with adjustable wire guide, reversible mobile and fixed cutting blades - Pneumatic stirrup collector flap - Web Teleassistance 3D version for the production of tri-dimensional pieces. COIL 16 Pack 1: - N. 2 groups of straighteners (horizontals-verticals) with independent position and adjustment displays for the 2 wires. COIL 16 Pack 2: - N. 2 groups of straighteners (horizontals-verticals) with electronic adjustment and independent position for the 2 wires with Joystick - Motorized wire changer (Optional). -
Bi-directional automatic stirrup bender from coil for the production of stirrups and cut-to-size bars using wires up to Ø 14 mm (#4). Driven by digital electric servomotors. Formula 14 stirrup benders are equipped with: - Max. pulling speed: 150 m/min - Straighteners (horizontals-verticals) with electronic adjustment and independent position for the 2 wires with Joystick - Anti-Twist device (Optional) - Cutting with Brushless motors - Web Teleassistance 3D version for the production of tri-dimensional pieces. -
Lines for 'wing' type prefab elements Lines for beams with flat soffit Fire high-resistent slabs -
It is suitable for 2 jacks, complete with electric control device, 4 programmable pressure levels and hidden pressure programming controls. -
Pump suitable for 2 prestressing jacks, having a double hydraulic circuit thus allowing to use 2 different prestressing jacks, but not contemporaneously.
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To neutralize the effect of strands where a minor compression stress is required, the best solution to avoid operating difficulties of deviated strands is the soft sheath for the strand neutralization. Easy to apply, available for various sizes of strand and plaits, antioxidizing. Packs: • Yellow colour soft sheath for 0.6'' strand only, supplied into 3m long packs of 300m in total. • Red colour sheat idoneous for 3/8'',1/2'',0.6'' strands, supplied into 3m long packs of 600m in total • Sheat for 3x3 plait, supplied into 3m long packs of 1500m in total. -
Programmable prestressing power.
System controlled by the strand prestressing jack .
The system operates any prestressing jack with a 350 bar working pressure. -
To reduce waste, the ideal solution for the recovery of long crop ends of strand is undoubtedly the coupler for plaits and strands. It consists of 2 clamps, whose diameter may vary, connected by a nipple. They are made from high quality steel and processed through severe heat treatment, which ensure many reuses and long life. COUPLERS SERVICING- Disassemble the clamp and soak all parts in heavy oil bath for 24 hours;
- Then clean all components with compressed air;
- Check the conditions of the knurl edge, replace wedges if necessary;
- Re-assemble the wedge sets with the elastic ring;
- Sprinkle graphite powder over wedges;
- Check wedges and socket for equal taper.
